Strategies to maximize kitting and assembly can be troublesome without the right resources, but developing an efficient system can simplify distribution process. These procedures are common in fulfillment and distribution warehouses because they save manufacturers time and money. In fact, kitting is a critical aspect of the supply chain. A variety of products, ranging from subscription boxes to electronics benefit from kitting and assembly practices.
To maximize kitting and assembly, you’ll need to follow a strategy to optimize the kitting process in warehouses for maximum flow. To enhance your process aim to reduce bottlenecks, come up with standard procedures and use an organized warehousing partner.
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Although kitting and assembly processes can be time-consuming for warehouse employees, the method overall is fairly simple. Kitting refers to the task of putting individual components together to form a single product. As an example, your iPhone likely arrived in a box with the phone, earbuds, a power block, and a cord. Kitting would be the process of putting all these items in the box.
Kitting is sometimes called product building. Assembly is the actual act of putting products together in the kit. These two tasks work hand in hand, your iPhone box contained multiple items assembled together and shipped as a kit.
Products that frequently require kitting and assembly services include:
There are various methods for the warehouse kitting processes, such as packed-to-order sets, subscription boxes, and assembled products.
An example of packaged kitting, packed-to-order sets save time and money for the distribution center. Many online shops rely on this kitting process as a marketing strategy. For example, if you’re purchasing a single coffee mug, it is oftentimes more expensive than the cost of purchasing a pack of four. This is the result of packed-to-order sets, less time is spent packaging the product and the companies are distributing more of its specified product.
In today’s digital age, subscription boxes have become increasingly popular. Subscription services are usually made of many products and the boxes are not prepackaged. Regardless of your service allowing customization or shipped as a standard package, it is assembled under product kitting. This sometimes also includes another method of kitting and assembly known as pick and pack. The picking process allows warehouse employees to pick through a setlist of about ten items to prepare unique boxes with roughly 5 products in each subscription box.
Several products offer made-to-order items where customers specialize in order to be shipped to them. If you purchase a laptop, each piece inside the packaging including the instructions, user guide, charging cords, the pc, and other elements were pieced together through kitting.
If you are part of a business that needs kitting and assembly services, benefits to outsourcing this process are easily recognized.
The process of kitting and assembly is a multi-tasking job, usually offered by third-party logistics companies (3PL). Like most order fulfillment processes, kitting and assembly processes keep warehouse workers busy, they must sort through and pack a plethora of items essentially forming a kit. Their efforts certainly aren’t wasted, as kitting can be a cost-effective solution for customers and manufacturers. The kitting process in the warehouse comes with many benefits.
Five benefits of kitting with an effective strategy include:
Accuracy is essential when it comes to product assembly and kitting services. Utilizing the latest warehouse management system software to keep accurate counts of on-hand inventory and avoid error. This kind of inventory management can ensure all items are available before the kitting process begins. Being precise helps to avoid problems like:
There are numerous ways to maximize the kitting and assembly process. Pre-packaging and pre-assembly are essential. Other ways you can get the most out of kitting and assembly include:
Even with these tips to maximize kitting and assembly in mind, you’ll find it can be a complicated process. There’s more to kitting and assembly than simply putting items in a box. Kitted products should resonate with consumers.
You’ll find that a skilled kitting and assembly provider like R+L Global Logistics can create ready to ship kits that work for your customers. Our fulfillment and distribution workers are detail-oriented, allowing them to assemble kits accurately and quickly.
The process to maximize kitting and assembly can be cost-efficient for all parties, kitting your goods together can reduce your per-unit costs. Kitting and assembly services are convenient, but the process can be complicated with an unorganized warehouse. R+L Global Logistics can help you maximize kitting and assembly and be your proactive partner helping to avoid all errors. Contact us today at 866-989-3082 to get started with kitting and assembly.